Custom Flatbed Die-Cutting
of Adhesive Tapes
RUBANS Group is your expert partner in the custom die-cutting and converting of industrial adhesive tapes.
Our flatbed die-cutting service provides an innovative solution for creating custom shapes and dimensions tailored to the needs of the industrial, automotive, electronics, and aerospace sectors, as well as the technical textiles, leather goods, and signage industries.
An Industrial Die-Cutting Process
with Remarkable Precision
Flatbed die-cutting (or die-cutting) is an industrial cutting technique that uses a high-precision cutting tool, known as a die, to cut through both the adhesive material and its backing or liner. This is known as through-cutting, meaning the material is completely separated from its backing.
A Hydraulic Flatbed Die-Cutting Press
A steel rule die is used to click-cut or punch out the die-cut parts. This method ensures dimensional accuracy and consistent quality across all manufactured parts. This process makes it possible to cut thick substrates with less waste and greater production efficiency.Punch-and-Die Tooling and Continuous Lamination Process
For finer cuts, we also provide integrated precision press solutions combining punch-and-die tooling with a continuous lamination process. This technology enables ultra-precise micro-perforations, making it ideal for high-performance applications. We achieve die-cutting tolerances of ±0.3 mm.Through-Cutting
In this cutting process, the material is completely separated from its backing. This method is particularly suitable for thick materials, technical foams, multilayer films, and individual parts intended for industrial assembly.Kiss-Cutting
Kiss-cutting consists of cutting only through the adhesive layer, whether the material or film, without cutting through the backing liner. In other words, the blade does not pass completely through the material. It stops just before reaching the backing. The die-cut shapes remain attached to their liner until they are ready to be used. This process is particularly suitable for thin double-sided adhesive tapes, lightweight foams, and labels.Wide Range of Compatible Materials
Flatbed die-cutting is suitable for a wide range of adhesive materials.
- Single-sided and double-sided adhesive tapes
- Pressure-sensitive adhesives
- Foams and adhesive foams (PE, PU, EVA, etc.) in various densities
- Protective adhesive films
- Self-fastening tapes such as 3M™ Dual Lock™ and Velcro®
- Single-layer and multilayer materials, providing maximum flexibility to meet the requirements of a wide range of industries
The Benefits of Using Flatbed Die-Cut Adhesive Tape
Precision
- Extremely precise cutting in small and medium formats, with strict compliance with tolerances
Efficiency and Consistency
- Fully automated industrial cutting process, eliminating manual cutting and ensuring perfect consistency across adhesive pads
Suitable for Thick Substrates
- Flatbed die-cutting makes it possible to cut thick substrates with less waste and greater production efficiency.
Ready to Use
- Pre-cut adhesive pads are ready for immediate use, simplifying production processes
Cost-Effective Production
- Reduced costs through increased productivity and lower raw material consumption
Adhesive Solutions
for a Wide Range of Industries
The flatbed die-cutting process for adhesive tapes is used across a wide range of industries:
Automotive
- Insulation seals, mounting tapes, protective films, and anti-vibration assemblies
Aerospace
- Components requiring high reliability and tight tolerances
Electronics
- Masking, insulation, EMI shielding, and thermal management
Construction
- Custom sealing, bonding, and protection solutions
Technical Textiles & Leather Goods
- Reinforcement strips and decorative elements
Point-of-Sale Displays & Signage
- Custom cutting of 3M™ VHB™, 3M™ Dual Lock™, Velcro®, and magnetic tapes
Examples of
Custom Flatbed Die-Cutting
Die-Cutting of 3M™ VHB™ GPH Adhesive Foam
Designed to create durable and reliable bonds, withstand high temperatures, and adhere to a wide range of materials. Custom die-cutting provides a tailored solution for your specific requirements.
Die-Cutting of 3M™ 93020LE Double-Sided Adhesive Tape
Designed for thin, discreet bonding on a wide variety of surfaces, particularly low-surface-energy substrates, most plastics, glass, and painted surfaces. Custom die-cutting for nameplates used in the events industry.
FAQ: Custom Flatbed Die-Cutting of Adhesive Tapes
What Are the Benefits of Custom Flatbed Die-Cutting?
Which Industries Is Adhesive Tape Die-Cutting Suitable For?
What Is the Difference Between Flatbed Die-Cutting and Rotary Die-Cutting?
The rotary die-cutting process uses a cylindrical die, whereas flatbed die-cutting uses a flat die, as its name suggests.
Flatbed die-cutting is better suited to thicker materials and small production runs, while rotary die-cutting is more suitable for high-volume continuous production.
What Is the Difference Between Through-Cutting and Kiss-Cutting?
- Kiss-cutting consists of cutting only through the adhesive layer without cutting the backing liner. The resulting shapes, such as pads or strips, remain attached to the liner until use.
This process is particularly suitable for thin films, double-sided tapes, lightweight foams, and labels.
The benefits of kiss-cutting include easy handling and application, as well as convenient roll or sheet formats suitable for automated applications.
- Through-cutting, on the other hand, produces fully separated adhesive parts that are ready to be packaged individually.This method is particularly suitable for thick materials, technical foams, multilayer films, and individual parts intended for industrial assembly.
Do You Offer Custom Die-Cutting?
Do You Need Custom Die-Cutting?
At RUBANS Group, we combine technical expertise with modern equipment to ensure reliable, precise log slitting tailored to your adhesive tape requirements.
Contact us to benefit from our expertise and discover our full range of adhesive tape log-slitting capabilities, as well as our other custom cutting and converting processes.